Eton ATV8E - SERVICE Service Manual

11-5 Crankshaft Inspection Use a thickness gauge to measure left and right clearance of connecting rod big end. Service limit: 0.6 mmMeasure the clear

Check reserve tank y Remove the front center cover, and then remove reserve tank filler cap. y Check the liquid level in the front fender right side.

Loosen the radiator 4 bolts. Remove coolant upper side pipes. Remove coolant outlet pipe. Disconnect the couplers for the thermo switch and fan motor,

12-7 Water Pump Check water pump seal / cooling system divulges inspectiony Disassembles the refrigerant drain bolt, overflows little buckles the N ac

Check any wear and damage of the mechanical seal and inside seal. Caution The mechanical seal and inside seal must be replaced as a unit. Replacement

Install the new inner seal onto the right crankcase. Special tools: Water pump oil seal driver (inner) Install a new outside bearing to the right cran

Install the seal washer into the rotor. Caution Washer must be replaced together with the mechanical seal. Install the rotor onto the water pump shaf

12-8 Thermostat Please refer to chapter 17 for inspection of temperature sensor. RemovalDrain out the coolant. Remove the thermostat set. (2 bolts) In

13. STEERING AND SUSPENSION 13-1 Parts Drawing 13-2 Troubleshooting 13-3 Handlebar 13-4 Throttle Housing 13-5 Steering System 13-1 Parts Dra

13-2 Troubleshooting HARD STEERING FRONT WHEEL WOBBLING STEERS TO ONE SIDE FRONT SUSPENSION NOISE HARD SUSPENSION SOFT SUSPENSION Ϫ Faulty tire Ϫ

Remove the handle bar switch on the left handle bar. Remove rear brake lever bracket assembly. Remove the handle cover and instrument panel by four sc

Check bearings on right and left crankcase. Rotate each bearings inner ring with fingers. Check if bearings can be turned in smooth and silent, and al

INSTALLATION Put the handlebar on the lower holders. Make sure the handlebar punch marks match with the top end of the handlebar of lower holders. I

13-4 Throttle Housing DISASSEMBLY Loosen the screws on the throttle housing cover. Remove throttle housing cover and gasket. Disconnect throttle cable

Step 1 Tie-rod Inspection 9 Inspecting the tie-rod for damage or bending. 9 Inspecting the ball joint rubbers for damage, wearing or deterioration. Tu

Install the steering shaft nut and tighten it. This nut is under this steering shaft. Torque: 50 N.m (37 lbf.ft)

14. FRONT WHEEL AND BRAKE SYSTEM 14-1 Parts Drawing 14-2 Troubleshooting 14-3 Front Wheels 14-4 Hydraulic Brake 14-5 Suspension Adjustment14-1 Parts D

14-2 Troubleshooting HARD STEERING FRONT WHEEL WOBBLING BRAKE DRAG STEERS TO ONE SIDE POOR BRAKE PERFORMANCEϪ Faulty tire Ϫ Insufficient tire pressur

14-4 Hydraulic Brake This type of brakes are applying in front of two wheels of RA1REMOVAL Raise the front wheels off the ground by placing a jack

Before loosening castle nut, you have to remove cotter pin Then using the power tools to take the screw out from brake stopping plate. You can take

ADD BRAKE OIL The brake oil tank is under the driver seat at right hand side. Please check the brake oil level position at outside of tank. To ope

14-5 Suspension AdjustmentSuspension system in this type of AVT can be adjustable its hardness and softness (fig 1). 1. You can raise the all ATV bo

Install 2 dowel pins and new gasket. Install the left crankcase onto the right crankcase.Tighten 11 bolts on the left crankcase. Torque value: 0.8~1.2

15. REAR WHEEL AND BRAKE SYSTEM 15-1 Parts Drawing 15-2 Troubleshooting 15-3 Remove Rear Wheel And Rear Brake 15-4 Swingarm & Rear Axle Ho

REAR BRAKE

15-2 Troubleshooting Bad Brake Performance Ϫ Brake shoes are worn Ϫ Bad brake adjustment Ϫ Brake linings are oily, greasy or dirty Ϫ Brake d

Loosen two bolts to take out rear brake disk as shown in picture. Loosen bolts and remove the brake disc Check the thickness of disc and replace a n

Eventually, you can take all brake shoe out the hub. There are two kind of brake linings as shown in picture TO REPLACE THE BRAKE HYDRAULIC OIL Loosen

15-4 Swingarm & Rear Axle Holder This section is to introduce how to repair the swing-arm, The following pictures are going to teach you how to

3. Screw another hanger bolt on the left side as shown in picture. But do not tighten it. Let the cross-section of bolt and cross-section of

15-5 Suspension Adjustment Suspension system in this type of AVT can be adjustable its hardness and softness (fig 1). 1. You can raise the all ATV b

16. FENDERS AND EXHAUST PIPE 16-1 Fenders Drawing 16-3 Front Fender Removal 16-2 Rear Fenders Removal 16-4 Ex

16-2 Rear Fenders Removal There are two seat release bars located at the right and left hand side of the seat. Please remove the seat first. Procedu

Clean the crankshaft. Apply a layer of grease on the lip of oil seal, Puts on the left crank shaft. Install the oil seal in the left crankcase with ca

There are two screws on the top of seat compartment. Please remove them. Next, there are two screws on side of the tail. Finally, you must remove the

16-3 Front Fender Removal To remove the front fender, there are sever trips to indicate users how to remove it. 1. First picture shows there are two

16-4 Exhaust Pipe Removal You must wait at least 15 minutes after stopping the engine. You need to remove the seat, rear fender and footrest plate,

EXHAUST PIPE INSTALLATION Installation is the reverse order of removal. Torque: Exhaust muffler bolts 30 N.m (22 lbf.ft)CATUATION: After installing, m

17. ELECTRICAL SYSTEM 17-1 Troubleshooting 17-2 Ignition Coil 17-3 Ignition Timing 17-4 Battery Information 17-5 Electric Starter 17-6 Lig

17-2 Ignition Coil Remove the spark plug cap from the spark plug. Disconnect the ignition coil primary wire. Measure the primary

CHARGINGFirstly, connect the charged positive cable to the battery positive terminal. Secondly, connect the charged negative cable to the battery n

After loosen these three screws, users can find a connector. Please disjoin the connector in order to replace an electrical bulb conveniently and safe

Please rotate the electrical bulb, and then it could be removed. Rear Direction lights remove The same disassembling procedure like front direction li

17-7 Instrument PaneThe instrument panel includes fuel gauge, speed meter, water Temperature gauge, right and left turn signal, trip do-meter, and i

12. COOLING SYSTEM 12-1 Mechanism Diagram 12-2 General Information 12-3 Trouble Diagnosis 12-4 Trouble Diagnosis For Cooling System12-5 System Test 12

Cable

17-8 Wiring Diagram

18.TROUBLESHOOTING18-1 Engine Can Not Work 18.2 Poor Performance At Low And Idle Speeds18.3 Poor Performance At High Speed18.4 Loss Power18.5 Poor Han

18.2 Poor Performance At Low And Idle Speeds N.G. O.K.CHECK carburetor N.G.AIR SCREW ADJUSTMENT

18-4 Loss Power RAISE WHEELS OFF GROUND DOES NOT SPIN FREELY AND SPIN BY HAND SPIN FREELY PES

18-5 Poor Handling PossibilityϪʳ Damaged steering bearing Ϫʳ Damaged steering shaft bushing ღʳ Bent rim Ϫʳ Improperly installed wheel hub Ϫʳ Excessi

12-2 General Information General Warning: While the engine is running, never attempt to open the radiator filler cap, the pressurized hot coolant may

12-4 Trouble Diagnosis For Cooling SystemThe temperature indicated is too high YYYWater hose cloggedYB-2. Inspect the circuits of water temperature h

E-4. Remove thermostat from holder then heats it by water directly to check its operation?F. Confirm the cooling fan was convulsion?E-3. Keep eng.

12-5 System Test Test on the filler cap Hermetically seal the filler cap, apply water and pressure to the filler cap. Replace it with new one if found