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Eton VECTOR 250 - SERVICE manuals

Owner’s manuals and user’s guides for Chassis components Eton VECTOR 250 - SERVICE.
We providing 1 pdf manuals Eton VECTOR 250 - SERVICE for download free by document types: Service Manual


Eton VECTOR 250 - SERVICE Service Manual (154 pages)


Brand: Eton | Category: Chassis components | Size: 11.12 MB |

  

Table of contents

ETON America

1

CONTENTS

2

1. INFORMATION

5

(Model No. VXL-250)

7

* Subject to availability

8

1.4 Serial Number

9

1.5 Torque Values

10

2. MAINTENANCE

11

Maintenance Schedule

12

Four Stroke Vehicles

12

2.2 MAINTENANCE SCHEDULE

13

2.3 FUEL TUBE

13

2.4 THROTTLE OPERATION

14

2.6 AIR FILTER

14

2.7 SPARK PLUG

15

2.8 IDLE SPEED

15

2.9 DRIVE CHAIN

15

2.10 BRAKE SYSTEM

16

2.11 WHEELS AND TIRES

18

2.12 STEERING SYSTEM

18

2.13 TOE-IN

19

3.1 General Information

20

3.2 ENGINE REMOVAL

20

3.3 ENGINE INSTALLATION

21

4. LUBRICATION SYSTEM

22

4-2 Maintenance Guidelines

23

4-4 Engine Oil

24

4-5 Transmission Oil Change

24

4-6 Oil Pump

25

5. FUEL SYSTEM

28

5-2 Maintenance Information

29

5-3 Troubleshooting

30

5-5 Air Cut-Off Valve

32

Carburetor

33

5-7 Float Chamber

34

5-8 Adjustment of Idle Speed

36

5-9 Fuel Tank

37

5-10 Air Cleaner

38

6. CYLINDER HEAD/VALVE

39

6-2 Operation Precautions

40

1. Valve

41

6-4 Cylinder Head Removal

42

6-5 Cylinder Head Inspection

45

Service limit: 5.03 mm

47

Service Limit:

47

IN→0.08 mm

47

6-6 Valve Stem Replacement

48

Service

49

Page 49 of 151

50

6-8 Cylinder Head Reassembly

51

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52

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53

Thermostat

53

Page 53 of 151

54

Spark plug

54

7. CYLINDER/PISTON

55

7-2 Operating Details

56

7-3 Troubleshooting

56

Service limit: 71.016 mm

57

Service Limit: 17.00 mm

59

Service Limit: 17.02 mm

59

7-5 Piston Ring Installation

60

7-6 Piston Installation

61

7-7 Cylinder Installation

61

8-2 Maintenance Description

64

8-3 Troubleshooting

64

8-4 Left Crankcase Cover

65

8-5 Drive Belt

65

8-6 Drive Face

67

Reassembly/Installation

69

9. FINAL DRIVE SYSTEM

76

Special tools

77

9-5 Transmission Mechanism

81

Inspection

81

9-6 Bearing Replacement

83

9-7 Final Drive Reassembly

86

10-1 Mechanism Diagram

88

10-2 Maintenance Notes

89

10-3 Right Crankcase Cover

90

Removal

90

10-4 A/C Generator Removal

90

10-5 Right Cover Bearing

90

10-6 Flywheel Removal

91

10-7 Starting Clutch

92

Page 92 of 151

93

One Way Clutch Removal

93

10-8 Flywheel Installation

94

10-9 ACG Set Installation

95

10-10 Right Crankcase Cover

95

Page 95 of 151

96

11. CRANKCASE / CRANK

97

11-2 General Information

98

11-3 Troubleshooting

98

11-4 Crankcase Disassembly

99

Page 99 of 151

100

11-5 Crankshaft Inspection

101

11-6 Crankcase Assembly

102

Page 102 of 151

103

Page 103 of 151

104

12. COOLING SYSTEM

105

12-2 General Information

106

12-3 Troubleshooting

107

12-5 System Test

108

12-6 Radiator

109

Page 109 of 151

110

Disassembly

110

Assembly

110

Installation

110

12-7 Water Pump

111

Page 111 of 151

112

Mechanical Seal Replacement

112

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113

Page 113 of 151

114

12-8 Thermostat

115

13. STEERING AND SUSPENSION

116

Page 116 of 151

117

13.2 TROUBLESHOOTING

118

13.3 HANDLEBAR

118

Page 118 of 151

119

Page 119 of 151

120

INSTALLATION

120

13.4 THROTTLE HOUSING

121

13.5 STEERING SYSTEM

121

14.1 PARTS DRAWING

123

14.2 TROUBLESHOOTING

124

14.3 FRONT WHEELS

125

14.4 HYDRAULIC BRAKE

125

Page 125 of 151

126

14.5 SUSPENSION SYSTEM

127

15.1 PARTS DRAWING

128

Page 128 of 151

129

15.2 TROUBLESHOOTING

130

Page 130 of 151

131

Brake Shoe Replacement

131

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132

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133

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134

Hanger bolt

134

Swing arm

134

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135

Page 135 of 151

136

Suspension Adjustment

136

16. FENDERS AND EXHAUST PIPE

137

16.2 REAR FENDERS REMOVAL

138

16.3 FRONT FENDER REMOVAL

139

16.4 EXHAUST PIPE REMOVAL

140

Page 140 of 151

141

EXHAUST PIPE INSTALLATION

141

17. ELECTRICAL SYSTEM

142

17.5 ELECTRIC STARTER

144

17.6 LIGHT BULB REPLACEMENT

144

Page 144 of 151

145

TAILLIGHT

145

Rear Brake Light Removal

145

17.7 Instrument Panel

146

18. TROUBLESHOOTING

148

Page 148 of 151

149

18.4 LOSS OF POWER

150

18.5 POOR HANDLING

151

ETON America, LLC

152

Vector 250

152

Headlight Wattages

153

HeadLightWattages

153

Page 151 of 151

154

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